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Fused Silica JGS3 Glass Wafer

Fused Silica JGS3 Glass Wafer

Glass Wafer

Fused Silica JGS3 Glass Wafer is a high-performance material primarily made of SiO2 (silicon dioxide), offering exceptional properties for demanding applications.
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Products Description

Fused Silica JGS3 Glass Wafer is a high-performance material primarily made of SiO2 (silicon dioxide), offering exceptional properties for demanding applications. With a density of 2.2 g/cm³ and a melting point of 1730°C, it exhibits excellent thermal stability and resistance to high temperatures. Its Moh's hardness of 7 ensures durability, while its high resistance to rapid temperature changes (800-1100°C) makes it ideal for environments with thermal cycling. Available in sizes ranging from 2 to 12 inches, this transparent, high-purity wafer is produced using the gas refining method, ensuring high precision and consistency. As a leading China fused silica wafer supplier, we specialize in offering top-quality Fused Silica JGS3 Glass Wafers designed for high-tech industries.


Fused Silica JGS3 Glass Wafer


Product Name: Fused Silica JGS3 Glass Wafer

Size: 2/4/6/8/12inch or customized

Package: Hundred-class clean room

Customized Support: YES

RoHS: YES

Delivery Methods: Logistics Express

Marketable Area: oversea

Growth Method: Gas refining method/Synthesis

Base: SiO2

Density: 2.2g/cm3

Melting Point: 1730℃

Moh's Hardness: 7

Maximum safe operating temperature (continuous): 1000-1100℃

Maximum safe operating temperature (short time): 1300-1400℃

Resistance to rapid change in temperature: 800-1100℃

Thermal Expansion Coefficient: 5.4×10-7

Dislectric Constant(0~106 Hz): 3.7(Normal Temperatures)

Conductivity(S/m): 10-17~10-16(20℃)

Color: Transparent


Fused Silica JGS3 Glass Wafer Specifications

GradeProduct NameApplied spectral band range(um)
JGS3Fused Silica Glass Wafer0.26-3.5


JGS3 Fused Silica Glass Wafer Transmittance

ClassificationTransmittance of 10mm thick blanks(%)
2.0um2.5um2.7um2.8um0.2-2.8um
1>90>90>90>85no absorption peak
2>85>85>85>80no absorption peak
3>80>80>75>75Absorption peaks are allowed


Technical Specifications
Diameter2inch3inch4inch5inch6inch8inch12inch
Thickness (um)Depends on Request
MaterialBorofloat33
Grade/BrandSCHOTT
Surface FinishedDSP、SSP、DSL
TTV (um)<5<5<5<5<5<10<15
Bow/Warp (um)<20<20<30<30<30<40<60
Ra (nm)<1
S/D (um)40/20


Special Indexes:

Ultra-flat glass wafer: TTV<1um

Ultra-thin glass wafer: Thickness: 0.1-0.3um

Ultra-smooth glass wafer: Ra≤0.2nm


Fused Silica JGS3 Glass Wafer Features

1. High Purity SiO2 Base: Made from high-quality silicon dioxide (SiO2), ensuring excellent material properties and reliability in demanding applications.

2. Wide Size Range: Available in standard sizes of 2, 4, 6, 8, and 12 inches, with customizable sizes to meet specific customer requirements.

3. Excellent Thermal Stability: With a melting point of 1730°C, the wafer offers superior resistance to high temperatures, making it suitable for extreme thermal environments.

4. High Moh’s Hardness (7): The material has a Moh’s hardness of 7, ensuring durability and resistance to wear and mechanical stress.

5. Low Thermal Expansion: With a thermal expansion coefficient of 5.4×10, the wafer exhibits minimal expansion or contraction in response to temperature changes, ensuring dimensional stability.

Fused Silica JGS3 Glass Wafer Application

1. Semiconductor Manufacturing

Fused Silica Wafers play a vital role in semiconductor manufacturing. They are used as substrates for photomasks, which are essential components in the photolithography process. The high purity and stability of fused silica ensure precise pattern transfer, enabling the production of high-performance integrated circuits. Additionally, their thermal and chemical resistance make them suitable for various semiconductor processing steps, contributing to the reliability and quality of semiconductor devices.


2. Optical Applications

In the field of optics, Fused Silica Wafers are widely used for manufacturing optical components such as lenses, mirrors, and windows. Their excellent optical properties, including low refractive index variation and high transmittance, ensure high-quality optical performance. Fused silica's low thermal expansion coefficient also helps maintain optical precision in varying temperature conditions, making it ideal for applications like laser systems, telescopes, and precision optical instruments.


3. Flat Panel Display Production

Fused Silica Wafers are utilized in the production of flat panel displays, such as LCDs and OLEDs. They serve as substrates for photomasks or directly as components in the display manufacturing process. The wafers' uniformity and surface quality help achieve high-resolution and high-quality displays. Their ability to withstand high temperatures and resist chemical reactions ensures consistent performance during the complex manufacturing processes involved in flat panel display production.


4. Photovoltaic Industry

In the photovoltaic industry, Fused Silica Wafers are used for manufacturing photomasks and other components in solar cell production. Their high purity and stability ensure accurate pattern transfer and consistent performance during the photolithography process, which is crucial for the efficiency and quality of solar cells. Additionally, fused silica's resistance to UV radiation and thermal stability make it suitable for long-term use in photovoltaic applications.


5. Research and Development

Fused Silica Wafers are extensively used in research and development across various fields. Their unique properties, such as high purity, thermal stability, and chemical resistance, make them ideal for experimental setups and prototyping. Researchers can utilize these wafers to develop new materials, processes, and devices, contributing to advancements in fields like nanotechnology, photonics, and materials science.


Packaging and Transportation

The packaging should be able to withstand the impact, vibration, stacking and extrusion that may be encountered during transportation, while also it has to easy to load, unload and handle.

We use professional wafer box packaging. The wafer box is protected by a double layer bag, the inside is a PE bag that can be dust-proof, and the outside is a aluminum foil bag that can be isolated from the air. The two-layer bags are vacuum-packed. 

We will choose carton models according to different sizes of products. And between the product and the carton filled with shock-proof EPE foam, play a comprehensive protection. 

Finally choose air transport to reach the customer's hands. This allows customers in any country and region to receive the product in the fastest time.

We comply with the Material Safety Data Sheet (MSDS) rules to ensure that the products transported are free of harmful substances and will not cause environmental pollution and explosion and other possible hazards.


Packaging and Transportation

Enterprise Strength

Factory Area: 3000 sq


Process:

1. Shaping→2. Edge Profile→3. Lapping→4. Polishing→5. Cleaning→6. Packing→7. Transportation


Capacity:

Glass Wafer --- 30K pcs 

Silicon Wafer --- 20K pcs 

(Equal to 6in) 


Enterprise Strength

Quality Assurance

Quality inspection method: Product inspection in accordance with SEMI standard or according to customer's requirements, together with product COA.


Warranty period: In accordance with the contract requirements.


Quality system management:

●Organize production according to ISO9001 and other quality system standards.

Quality management system and measures:

●Establish a strict quality assurance system, the heads of all departments and quality engineers to ensure the coordinated operation of the quality system.

●Strengthen the quality inspection system, strengthen the process quality control

●Strict material quality control, ensure that the input materials meet the design requirements and technical specifications.

●Implement a timely filing system for technical data to ensure that all processing technical data is complete/accurate.


Quality control in the production stage:

●Production preparation stage: carefully organize relevant personnel to learn product drawings and technical rules, and improve the technical level of employees.

●Quality control of the production process: the implementation of a strict handover system, the previous step of the process to the next step of the transfer, should be detailed processing. At the same time, strengthen the quality inspection system to ensure the quality of each step of the process.

●Quality acceptance: All processes must be quality acceptance before proceeding to the next process.


Quality Assurance

Pre-sales and After-sales

Pre-sales Service

Professional technical support and commercial team to help you determine product specifications according to product use, and issue specifications.


On-purchase Service

Produce products according to the confirmed specifications and our process.


After Sale Service

We will respond to any product problems encountered by customers or process problems encountered by customers within 24 hours. We can choose from various forms of service, such as email, video conference and so on.


About Us PLUTOSEMI

Plutosemi Co., Ltd.  was established in 2019, headquartered in Nanhai, Foshan, focusing on the research and development, production, and sales of high-performance semiconductor materials. 

Advanced production capacity: We have three major production bases in China, with a monthly production capacity of 100000 equivalent 6-inch silicon wafers and 30000 equivalent 8-inch glass wafers, ensuring stable and efficient product supply for our customers.

High quality products: We provide efficient and stable product supply innovative solutions in the fields of glass wafers, silicon polishing wafers, epitaxial wafers (EPI), silicon on insulator wafers (SOI), and more. Our silicon wafers have the characteristics of ultra-thin, ultraflat, and high-precision, which can meet the needs of various high-end applications. Our glass and quartz substrates are also renowned for their high smoothness and precise aperture design.

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